Once we have prepared everything necessary for making your GIROTTI shoes, we start
the process of cutting. Our designers outline the model chosen and prepare the so-called
templates from which the components of the shoe are cut off.
The actual cutting of the leather is made with extreme precision. After being tailored,
details undergo additional steps of fine processing of thinning of the edges in the front
part, which supports the connection of the separate elements and ensures beauty and quality
of your desired shoe. The finest details such as perforations, laser engraving, embroidery,
are then formed.
Now it comes to the stage of sewing and preparation of the upper leather part of the shoe.
In order to create it, the pieces already cut and worked out are arranged, forming a puzzle
from a plurality of different shaped elements which are joined in one piece with the crucibles.
The upper shoe part which is already sewn is reinforced with bowler in the field of the toes
and a fort in the area of the heel. The finished upper part of the shoe goes to a quality
assessing specialist.
Once a thorough inspection has been accomplished, we proceed to the next stage in the
manufacture of your shoe – confection.
During this stage we carry out assembly of individual pieces – upper part, heel, insole and sole,
into a whole by mold and bonding. This is one of the phases in the production of shoes in which
the precision and accuracy of the human hand is very important for the vision and comfort of your
chosen shoe.
The stage begins with the preparation of the mold before the upper part is pulled and precisely
fixed thereon. Then we proceed with closing of the upper part from the lower side of the mold,
removing the excess material, knocking, gently spreading of the prepared upper part with the mold
and on the foot.
Once the necessary technological time is over, we proceed with sticking the foot. So the finished
shoe stays the required time on the mold, then the mold is removed and the finishing touches are
applied – inserting the insole, shaping the top, applying the finish selected according to the
materials and colors, polishing...